Brush Tufting Controller

High speed Control solution for retrofit any manual brush tufting machines. We provide full control solution including electrical control-panel and HMI. Our controller unit is truly industrial proven solution for high-speed mission critical applications like brush tufting.

Brush Tufting

  • Our specially designed control-box having dual micro-processor subsystem to accommodate both the time-critical tasks as well as to provide rich graphical user interface. The real-time controller handles the servo motors and the main tufting-shaft, while the application controller provides operator-friendly graphical software interface for easy operations.
  • We think on the operational safety first, by providing various interlocking and safety checks before starting any motorized motion.
Brush Tuffing Features

Brush Tuffing Features

Advanced brush tuffing technology with precision control and high-speed performance for industrial applications.

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High Speed

A customer machine can punch more around 250 tuffing points at an average distance of 20mm. Our real-time controller can sense the tuffing shaft position in milliseconds to perform precise brush movements.

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Operational Friendly

Touch Screen interface provides the best user experience. Operators can control the machine via control panel or software as per convenience.

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Safe Operation

The controller checks all safety interlocks before any motorized motion. Wiring is handled by professionals ensuring maximum safety.

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Precision Positioning

Integrated servo motor motion control ensures accurate and consistent tuffing point punching every time.

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Hybrid Control Box

Dual micro-controller subsystem handles both time-critical motion control and high-quality graphical interface on the touch display.

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High Production

Easy-to-use operational panel allows operators to manage multiple machines efficiently. One-go execution performs complete tuffing automatically.

Software

11″ Touch Screen

Operational Control

  1. Main Panel Control
  2. HMI Screen
  3. Local Panel

Motorized Stage Control

Servo Motion control (Can handle various makes like, Siemens, Schneider, Etc…)

Main Shaft Positioning

Using Proximity Sensers

Power Supply

230VAC / 50Hz
1Phase / 3Phase depending on the servo selection

Protection

Overcurrent/Overload protection by MCB/MPCB

Cooling Fans

Master panel fan for overall control panel box
Dedicated controller fan for the best system performance

Brochure

User Manual